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Hybrid Thick Film Power Resistors – EMS Module Assembly
For this high-power resistor application, BHC provided the electronic manufacturing and hybrid assembly of thick-film power resistor modules used in industrial and energy systems. These resistor modules are designed for high reliability, stable thermal performance and operation under demanding electrical conditions.
The resistor element is manufactured using thick-film resistor technology printed on alumina ceramic substrates, providing excellent electrical insulation and thermal conductivity. A protective glass layer covers the resistor structure, ensuring long-term stability and protection against environmental and mechanical stress.
Through BHC’s Electronic Manufacturing Services (EMS), OEM and ODM assembly, the ceramic resistor elements are integrated into aluminum profiles with optimized thermal interfaces. High-temperature soldering and precision mechanical integration ensure stable electrical connections and efficient heat transfer, allowing the modules to operate reliably even under overload conditions.
These robust power resistor modules are widely used in industrial electronics, energy systems and automotive power applications where high voltage capability and efficient heat dissipation are essential.
Precision
Precision Thick Film Power Electronics
The power resistor modules are manufactured using precision hybrid thick-film technology on ceramic substrates. This approach allows accurate resistor values, stable electrical performance and efficient heat dissipation, ensuring reliable operation in high-power and high-voltage electronic systems.
Flexibility
CUTTING-EDGE TECHNOLOGY
High-voltage thick-film resistor technology enabling stable operation in demanding power electronics applications. Hybrid high-density thick-film circuitry allowing compact and reliable integration of power resistor elements. Modular electronic assembly architecture enabling efficient integration into industrial and energy systems.
Reliability
KEY FEATURES
🔹Low tolerance resistor values ensuring accurate electrical performance and stability.
🔹Ceramic substrates acting as efficient heat transfer carriers enabling effective thermal management.
🔹High dielectric strength ceramic materials providing excellent high-voltage insulation.
IDEAL FOR
🔹Industrial Electronics
🔹Energy Systems
🔹Automotive Electronics
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- Hybrid thick film power resistor module on ceramic substrate
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- High power resistor electronics module assembled by BHC
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- High power Resistors for shunts, precise, voltage, ballast applications.
